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Saturday, 31 July 2010

The Black Bullet 1.6 - Miles Covered 23.5

At first glance, the eBay carb looks in great condition and it has all the right numbers stamped on it, so we’re in business. The only things it came without are the choke spring and alloy bellmouth to the air intake. I haven't removed the old bits hanging off the throttle cables, where the choke spring is, so that won't be a problem, it's the bellmouth that needs sorting.

Here I’m faced with the same problem as before, the old one is stuck fast to the broken carb. I could go at it and break it off, if that’s what it takes, but long-term I’m not going to be able to maintain the cycle in this way.

I’ve tried grips, unsuccessfully, and thought about notching it and tapping it with a drift, or screwdriver. In theory the ring should expand when heated, say with the kitchen blowtorch, but this has developed a gas leak and sets fire to my hand whenever I try to use it. An alternative might be to place it on a heated griddle for a minute but we are talking about part of a fuel system here and, again, it just doesn’t seem right. Let alone my lack of knowledge about precisely what the alloy is.

A strap wrench might give enough purchase and without damaging the surface. It’s clear that I need firm but gentle solutions that may be useful elsewhere, so I’m going get one and give it a try. I’ve checked to make sure I can get a replacement if it all goes wrong, both eBay and Hitchcocks can oblige, for under a tenner, so Plan B is in place. It's always good to have Plan B, think of it as panic prevention.